Explore the advantages of shaft forgings on steel from KDK Forging Co.

 When you forge over steel, it will allow you to get the desired steel shape and make it more effective for industrial use. Steel forging is a unique advanced process that involves applying high pressure to forging dies to crush steel billets into desired shapes. In the closed die steel forging procedure, a metal bar or billet is heated by a medium frequency furnace to a certain temperature before being put between the dies for hammering so that it may fill the die cavity. As opposed to casting, which creates final shapes by pouring liquid steel water into moulds, forging creates shapes finalised in a solid state. The material's physical qualities and grain structure are enhanced during steel forging. Strength, flexibility, and toughness are substantially better after closed die forging than the raw material.

If you want to know the benefits of shaft forgings on steel, KDK Forging Co. is here to answer all your queries and inform you of the advantages of the process. 

The most prominent benefits are:

  • The process helps to improve strength and properties. 

  • It confirms the better quality of the product. 

  • It assures the long life of the steel. 

  • It is one of the most effective cost-saving options. 


Let's discuss all of the above points thoroughly. 

The process helps to improve strength and properties.

The plastic deformation of billets is the cause of why steel's grain structure becomes compressed. It was in line with the geometry of the component, which considerably increases the directional strength while reducing stress concentrations at corners and fillets. Closed die forging components are stronger than casting or comparable machined-from-solid parts.


It confirms the better quality of the product.

Steel forging is one of the prime procedures to produce better quality products. An upset forging process is necessary to get a durable product. Forging steel involves pressing steel bars while still solid, making it difficult to develop inner or exterior flaws by simple deformation. But if the casting is used, manufacturers will have to deal with the issue of flaws, and MT testing would be necessary.



It assures the long life of the steel.

It is an open secret that the tooling cost of dies for steel is costlier than cast ones. These precision-machined, tool steel-made forging dies are produced using CNC machinery. However, they have a longer useful life and may be forged at a specific quantity of pieces. Steel forging may be created and maintained with in-house tooling, and tooling costs are only assessed once.


It is one of the most-effective cost-saving options.

Steel forgings are one of the most effective cost-saving options. By using less material and machining, steel forging reduces costs. It can significantly save material costs since numerous component forms can be produced with less beginning metal. Machining, lead time, and tool life benefits of forging can also be realised. Compared to other metal sources like plates or bars, forging to a size closer to completion results in cost savings.


Final thought

If you want to take shaft forgings services on steel, it would be better if you shift to the official website of KDK Forging Co. the professional employees of the company are experienced enough to provide you with top-notch services. 


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Address: K.D.K. Upset Forging Company
2645 W. 139th St.
Blue Island, IL 60406
P: (708) 388-8770
Location: 2645 139th St, Blue Island, IL 60406, USA

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