What are the benefits of auger tube forgings? Know it from KDK Forging Co.

It is one of the most valid concerns if you are stuck between the differences between forging and casting. The process of forging involves applying tremendous pressure to forging dies to press steel billets into the required shape. A medium-frequency furnace heats a metal bar or billet to a specific temperature before being inserted between the dies for hammering, allowing it to fill the die cavity fully. Casting creates final shapes by pouring liquid steel water into molds, whereas forging creates shapes by producing the final shapes in a solid state. Following forging, the material's physical characteristics and grain structure are enhanced. Physical characteristics, including strength, flexibility, and toughness, are substantially better after dying forging than the raw material.


Here KDK Forging Co. will provide the best advantages of auger tube forgings. 

The best points to consider are:

  • It helps to improve strength and properties. 

  • The process guarantees better quality of the product. 

  • You can get a net or near-net shape. 

  • You can select a wide range of materials. 

Let’s discuss all of the above points. 


It helps to improve strength and properties.

The grain structure of the steel is crushed and aligned to the component shape due to the plastic deformation of billets, which considerably increases directional strength while reducing stress concentrations in corners and fillets. Closed die forging produces stronger components than casting or equivalent machined-from-solid parts.


The process guarantees better quality of the product.

Since steel bars are pressed while still solid during the forging process, it is difficult to develop inner or exterior flaws through simple deformation. However, if casting, manufacturers will have to deal with the issue of flaws, and MT testing would be necessary. Therefore, steel forging will provide lower injection rates and products of high quality. The process helps to improve the long life of the material. 


You can get a net or near-net shape.

The precise forging technique for steel items is closed-die forging. The accuracy of the forging dies primarily determines the tolerances of closed-die steel forgings. Typically, tight tolerances of 0.5mm might be attained. It will significantly increase the likelihood that the forging blanks will be sufficient for direct application and reduce the need for machining. The closed die steel forging method could thus be described as a net or near net shape.



You can select a wide range of materials.

Steel, a general term used to describe forging materials, is what we refer to as forged steel. The term "cast steel" describes the steel alloys used in casting. Steel forging can be separated into stainless steel forging, alloy steel forging, and carbon steel forging, similar to what we display in our product catalog. The poor mobility of stainless steel in its solid state makes the production of stainless steel forgings more challenging than producing alloy and carbon steel forgings. The forging process is cost-saving. 


Bottom line

If you want to do auger tube forgings at an affordable cost, KDK Forging Co. will be the right platform for you. The products are made in the USA, and all of them are premium in quality. They are one of the most trusted gorging suppliers in America. 


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Address: K.D.K. Upset Forging Company
2645 W. 139th St.
Blue Island, IL 60406
P: (708) 388-8770
Location: 2645 139th St, Blue Island, IL 60406, USA

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